Knife Gate Valve 108 – polyurethane lined

DN 50-800; PN 10-16
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Knife gate valve model 108, DN50–DN800, PN10–PN16, features a two-piece body and a polyurethane seal.

Technical Specifications

  • Nominal diameter DN50-800
  • Nominal pressure PN10-16
  • Medium temperature -20 °C ... +100 °C
  • Types of Valve End Connections Wafer, lug
  • Leakage Class «А»
  • Mounting Position Any, except for downward-driven devices
  • Types of Control — manual (lever)

    — manual (handwheel)
    — manual (gearbox)
    — pneumatic actuation

    — electric actuation
  • Warranty Period 12 months
  • Average Service Life 2500 cycles
  • Guaranteed Service Life Not less than 1000 cycles

Technical Drawings and Dimensions

Nominal Pressure PN10

Basic Dimensions Table

DND, mmD1, mmD2, mmL, mmn-ød
50 165 125 102 48 4-M16
65 185 145 122 48 4-M16 / 8-M16
80 200 160 138 51 8-M16
100 220 180 158 51 8-M16
125 250 210 188 57 8-M16
150 285 240 212 57 8-M20
200 340 295 268 70 8-M20
250 395 350 320 70 12-M20
300 445 400 370 76 12-M20
350 505 460 430 76 16-M20
400 565 515 482 89 16-M24
450 615 565 532 89 20-M24

Tabular values for diameters DN500–DN800 and for pressure PN16 are available upon request

Product Description

Knife gate valve model 108 is a unidirectional isolation valve for liquids containing fine abrasive solids. Its dismantlable two-piece body and one-piece polyurethane (PU) seat provide a protected flow passage. Body material options include ductile iron, carbon steel, stainless steel and duplex stainless steel.

The PU seat incorporates a guide groove for the gate and lines the flow passage to help protect the body from abrasive wear during normal operation. With the gate fully open, the flow passage remains unobstructed. The PU compound, gate material and actuation are selected for the process conditions.

Available configurations

  • Size range: DN 50–800;
  • Connections: wafer or lug, with PN10 or PN16 flange drilling according to EN 1092-1;
  • Body: dismantlable two-piece construction;
  • Sealing direction: unidirectional;
  • Seat: one-piece polyurethane (PU);
  • Operating temperature: −20°C to +100°C, depending on the specified PU compound and operating conditions;
  • Operation: handwheel, gearbox, pneumatic or electric actuator;
  • Stem: rising or non-rising, depending on the configuration;
  • Function: flow isolation.

Design features

  • Two-piece body for access to the seat and internal components;
  • One-piece PU seat with a guide groove for the gate;
  • PU-lined flow passage that helps protect the body from abrasive media;
  • Unobstructed flow passage with the gate fully open;
  • Body and gate materials selected for the installation and process conditions.

Flow direction and application

Model 108 provides unidirectional shut-off. Install the valve in the direction indicated by the arrow on its body, on a pressurized discharge line. The catalogued configuration is recommended for media containing fine solid particles up to 3 mm.

Typical applications include water-based process liquids and slurries containing fine abrasive particles. Suitability for acids, alkalis or petroleum products depends on the medium composition, concentration, temperature and specified PU compound.

Material options

ComponentMaterialEN designation
Body
Ductile ironGGG40EN-GJS-400-15
Cast carbon steelASTM A216 WCBGP240GH (1.0619)
Cast stainless steelASTM A351 CF8 / CF31.4308 / 1.4309
Cast stainless steelASTM A351 CF8M / CF3M1.4408 / 1.4409
Duplex / Super duplexCast grade selected for the configurationAccording to specification
Gate
Stainless steelAISI 304 / 316L / 316Ti1.4301 / 1.4404 / 1.4571
Seat
PolyurethanePUCompound selected for the application

Body, gate and PU seat materials are selected for the operating conditions. The material combination and operating limits are specified in the valve datasheet.

Pressure and dimensions

PN10 and PN16 flange drilling options are available. The allowable operating pressure and maximum shut-off differential pressure depend on the nominal size, valve construction and operating conditions. Connection dimensions and face-to-face length are specified for the selected configuration.

Higher operating pressure or shut-off differential pressure requirements can be assessed for an individual configuration on request.

Sealing and testing

Seat tightness is specified as Rate A according to ISO 5208, with testing according to EN 12266-1. Test conditions and operating limits are stated in the valve datasheet.

Valve selection

Send your specification or enquiry with the required size, operating pressure, shut-off differential pressure, temperature, medium, solids content, particle size and actuation. Zondex will select the suitable configuration and provide a technical datasheet and dimensional drawing.

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